Transforming Manufacturing Efficiency with AI-Powered Scheduling Optimization

AI-Powered Scheduling optimization for Manufacturing Efficiency
Solution Scheduling Optimization
Solution Scheduling Optimization
Industry Manufacturing
Region US
Technology GCP
Context
To tackle rising production waste, scheduling inefficiencies, and siloed decision-making, a leading beverage manufacturer partnered with MathCo to implement an AI-powered scheduling and optimization platform. Burdened by manual planning and disconnected systems, the company gained real-time visibility, scenario modeling, and ML-driven scheduling, reducing waste by 40%, saving 24,000+ hours annually, and improving planner productivity across six sites. The platform also enabled faster, data-driven decisions enterprise-wide.
Problem statement

Our client, a top beverage maker, faced losses from expired products and missed deadlines due to siloed systems, manual processes, and poor data visibility. Delayed reporting, unplanned downtime, and limited collaboration hampered responsiveness. They needed an integrated solution to unify planning, scheduling, and execution, enabling real-time insights, scenario simulations, and data-driven decisions to boost efficiency and reduce disruptions.

Impact

  • Achieved significant time savings by reducing report generation from over 6 hours to under 15 minutes per site per day 
  • Saved 6+ work hours per site per day, significantly boosting planner productivity 
  • Over 24,000 hours saved annually across all planning teams
  • Scalable solution implemented across 6 manufacturing sites and 18 production planners.

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